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How to Freeze Dry Food: Step-by-Step Guide for Beginners

By Dr. Aastha Manchanda +2 more

Key Highlights: 

  • Learn about freeze-drying, a food preservation method 
  • Explore preparation techniques before freeze drying 
  • Understand different methods for freeze-drying food at home and outside 
  • Examine the costs and benefits of owning a home freeze dryer 
  • Compare freeze-drying with other food preservation methods 
  • Discover how to store and use freeze-dried food 

Introduction 

Have you heard about freeze-drying? Also known as lyophilization, it’s an age-old food preservation method. It’s now popular due to its ability to preserve food quality, extend shelf life, and retain nutritional value. This method freezes the food and removes moisture through sublimation. Sublimation is when water shifts directly from a frozen state (ice) to a gas (water vapor). 

Through this blog, we will talk about different ways to freeze dry food. We’ll compare the pros and cons of each method, and highlight how freeze-dried foods can play a big role in emergency preparedness and food storage. Together, we’ll learn the process of freeze-drying your own foods for regular and emergency use. This way, you’ll be able to enjoy nutrient-rich, long-lasting meals for many years to come. 

how to freeze dry food

Preparing Food for Freeze-Drying 

Before stepping into various freeze-drying methods, we need to know how to prepare food for this method right. 

What Foods Can Be Freeze-Dried 

You’ll be happy to know that most foods can be freeze-dried. Here’s a list: 

  • Fruits like apples, bananas, strawberries, raspberries, blueberries, etc. 
  • Veggies include peas, corn, carrots, potatoes, broccoli, and more. 
  • Meats, namely chicken, beef, pork, fish, etc. 
  • Dairy products, such as milk, cheese, yogurt, etc. 
  • Cooked meals like lasagna, beef stew, casseroles, etc. 

How to Cut and Prepare Your Food 

  • Choose fresh, high-quality foods for the best results. 
  • Clean fruits and vegetables thoroughly to remove dirt and pollution. 
  • Take off any skin or peels, and toss out pits and seeds if needed. 
  • Cut food into thin, even pieces for uniform drying. 
  • Make sure meats and meals are fully cooked before freeze-drying them. It’s important to avoid possible bacterial contamination. 

          Blanching Vegetables Before Freeze Drying 

          Blanching helps maintain color, flavor, and nutrients in vegetables during the freeze-drying process. The process of blanching involves the following steps: 

          • Boiling a pot of water. 
          • Dipping vegetables into the boiling water for a specific blanching time. You can easily find this time for each type of vegetable from resources like extension websites. 
          • Transferring the blanched veggies into a bath of ice-cold water to stop the cooking. 
          • Draining the veggies and drying them. Now they are ready for the freeze-drying trays. 

                Our table below gives a snapshot of some appropriate foods for freeze drying and their needed preparation steps: 

                Foods Suitable for Freeze Drying Preparation Techniques 
                Fruits Wash, remove skin/peels, slice 
                Vegetables Wash, blanch, slice 
                Meats Cook fully, slice 
                Dairy products n/a 
                Cooked meals Prepare according to the recipe, allow to cool before drying 

                How to Freeze Dry Food in a Freeze-Dryer 

                If you have a home freeze dryer, you can enjoy freeze-dried food anytime without buying it from the market. Let’s see how you can use a freeze-dryer. 

                Choosing the Correct Freeze Dryer for Your Needs 

                Before picking a freeze dryer, think about factors like: 

                1. Size and Capacity 

                You should choose a dryer based on the amount of food you plan to freeze dry often, and the space you have at home for it. 

                2. Energy Consumption and Costs 

                Also consider the energy use and running cost of the freeze dryer you want to buy. 

                3. Setting Up Your Freeze Dryer 

                To set up your freeze dryer right, you need to follow the maker’s instructions carefully. Make sure the area is ventilated properly. Also, check for proper connectors for things like power supply and drain hoses. 

                Based on my experience, if fried foods have to be stored in deep freezer, it is advisable to allow them to cool completely. Fried food contains lots of moisture as they are cooked at high temperature. If you store them while they are hot, they might lose their crispy nature and turn soggy.

                Dr. Siddharth Gupta, B.A.M.S, M.D

                The Freeze-Drying Process 

                The freeze-drying process moves through four main phases: 

                1. Freezing Stage 

                Put prepared food on the trays of the dryer. Switch on the machine. This will bring down the machine’s inner temperature and the food will freeze. 

                2. Vacuum Stage 

                As soon as the food freezes, the dryer creates a vacuum. This removes air and water vapor. 

                3. Drying Stage 

                The dryer then controls heat. This allows sublimation to happen and moisture leaves the food. 

                4. Secondary Drying Stage 

                The dryer keeps applying heat and maintains a vacuum. This ensures the total removal of leftover moisture. 

                To absorb the moisture from the fried food and store them correctly, there are several methods that you can use. You can allow fried foods to cool completely by keeping them on a cooling rack, absorbing them with tissue paper or cloth, and providing proper ventilation.

                Dr. Rajeev Singh, BAMS

                How to Remove Food from Your Freeze Dryer 

                1. After the freeze-drying process is over, switch off the machine. Let it defrost as per the manual’s guidance. 
                1. Carefully take the food trays out of the freeze dryer. 
                1. Swiftly pack freeze-dried food into airtight containers or vacuum-sealed bags. This blocks moisture from getting back in. 

                Let’s highlight the steps involved in using a freeze dryer in the table below: 

                Steps in Freeze Drying Process Description 
                Freezing Reduce temperature to freeze food 
                Vacuum Create a vacuum to take out air and water vapor 
                Drying Control heat to allow sublimation 
                Secondary Drying Keep vacuum and heat to remove residual moisture 

                How to Freeze Dry Food in a Home Freezer 

                A home freezer might not do as good a job as a dedicated freeze dryer, but it can also freeze dry food within certain limits. 

                1. Properly Preparing Food for Freezing 

                Prepare food as mentioned in the “How to Cut and Prepare Your Food” section above. Cut food into uniform sizes for even drying. 

                2. Setting the Right Temperature 

                Set your freezer to the lowest temperature. This speeds up freeze-drying. 

                3. Factors Affecting Quality and Drying Time 

                Factors that influence the quality and drying time of freeze-dried food in a home freezer include: 

                • The size and type of food being dried 
                • The efficiency and temperature of the freezer 
                • The humidity level in the freezer 

                Let’s cover all this in an easy-to-read table: 

                Freeze Drying in Home Freezer Considerations 
                Food Preparation Cut uniformly and prepare as for a freeze dryer 
                Freezer Temperature Set to the lowest possible setting 
                Quality and Drying Time Affected by size/type of food, freezer, and humidity 

                How to Freeze-Dry Food With Dry Ice 

                Dry ice is another option to freeze-dry food, especially for small batches, but it requires certain precautions. The method takes less time for the process to occur but needs a high level of precautions to be taken. With dry ice, always ensure that it being used in a well-ventilated environment 

                1. Gathering the Necessary Equipment 

                Make sure you have these items: 

                1. Insulated gloves for handling dry ice safely 
                1. A big container, say a cooler, which is at least twice the size of the food you want to freeze dry 
                1. Dry ice and a cooler for transporting it (There are certain restrictions and limits to the transport of dry ice particularly in closed environments). 

                2. Procedure for Freeze Drying with Dry Ice 

                1. Prepare food for freeze drying as discussed earlier. 
                1. Put the food inside a plastic bag. Leave the bag open so moisture can get out. 
                1. Place the open bag of food in the cooler. 
                1. Put dry ice inside the cooler, making sure it covers the food fully. 
                1. KEEP THE CONTAINER OPEN – you must let CO2 gas escape for safety as this can be explosive. 
                1. When the dry ice has gone away (usually within 24 hours), take out the food. Pack it in air-tight containers or vacuum-sealed bags. 

                Remember with the dry ice method, never take any shortcuts and follow all safety guidelines. 

                Let’s summarize this in a table: 

                Freeze Drying with Dry Ice Steps 
                Equipment Insulated gloves, large container, dry ice 
                Procedure Prepare food, use open bags, do not seal container 
                Packaging Use airtight containers or vacuum-sealed bags 

                How to Freeze Dry Food With a Vacuum Chamber 

                If you have a vacuum chamber, you can use it to freeze-dry food at home. 

                The Vacuum Chamber Method Explained 

                A vacuum chamber can create a low-pressure environment where sublimation needs to occur. This removes moisture from frozen food. 

                Steps to Vacuum Chamber Freeze Drying 

                • Prepare and freeze food as explained before. 
                • Put frozen food in the vacuum chamber. 
                • Set the vacuum power and temperature following the maker’s guidelines for freeze drying. 
                • Let the food freeze dry within the vacuum chamber. Be patient – it may take up to a week. 

                      Guidelines for Preserving Quality 

                      For best quality in vacuum chamber freeze-dried food: 

                      • Keep a close eye on the process. Follow the exact instructions for your vacuum chamber. 
                      • Pack freeze-dried food in airtight containers or vacuum-sealed bags right after the process is done. 

                        Here’s a quick reference for freeze-drying using a vacuum chamber: 

                        Vacuum Chamber Freeze Drying Considerations 
                        Process Freeze food first then place it in a vacuum chamber 
                        Parameters Follow the manufacturer’s guidelines for settings 
                        Packaging Use airtight containers or vacuum-sealed bags 

                        Traditional Freeze Drying Methods 

                        Where there’s no modern technology, traditional freeze-drying methods can still work for food preservation. Indigenous communities have used freeze-drying methods such as using ice cellars to preserve food for centuries. They preserved a lot of food and vegetables like this that could be used during the time of crisis. 

                        Advantages and Disadvantages 

                        Traditional freeze-drying methods are clever, but may not be feasible or practical for most people today. They often need special environmental conditions and may not give the same level of steady quality as modern methods. 

                        Are Home Freeze Dryers Worth the Cost? 

                        Given the cost of a home freeze dryer, it’s vital to weigh the pros and cons carefully. 

                        Comparing Costs of Home Freeze Dryers 

                        Home freeze-dryer prices range from $2,500 to over $4,000. This depends on the dryer’s size, capacity, and efficiency. 

                        Home Use vs Commercial Use 

                        Think about your use before putting money into a home freeze dryer. If you plan lots of freeze drying and want to rely less on market options, a home freeze dryer may be worth the cost. But for less frequent users and those with limited space, buying a dryer may not be essential. 

                        Return on Investment 

                        If you plan to use your home freeze dryer often and have space for it, the unit’s initial cost can be neutralized by the savings from making your own freeze-dried foods. 

                        Food Preservation Methods 

                        When thinking about food preservation methods, it’s key to understand how freeze drying stands among other techniques like dehydrating, canning, and freezing. 

                        Comparing Storage Techniques 

                        Storage Technique Nutrient Retention Shelf Life Ease of Use Cost 
                        Freeze Drying High Up to 25 years (if stored properly) Moderate Higher 
                        Dehydrating Moderate Up to 4 years (if stored properly) Easy Low 
                        Canning Moderate Up to 5 years (if stored properly) Moderate Low 
                        Freezing High Up to 2 years (if stored properly) Easy Low 

                        Shelf Life and Nutritional Value 

                        Among preservation methods, freeze drying offers one of the longest shelf lives and retains the flavor and texture. Studies have shown that freeze-drying foods retain most nutrients and are better than dehydrating or canning in terms of nutritional value. However, free-drying may slightly reduce the water content and give you more of pulp to relish.  

                        Choosing the Right Preservation Method for Your Needs 

                        To choose the best food preservation method, you need to consider factors like storage space, planned use, and resources you have. 

                        Look at this comparison: 

                        Preservation Method Factors to Consider 
                        Freeze Drying Long shelf life, nutrient retention 
                        Dehydrating Lower cost, simplicity 
                        Canning Lower cost, versatility 
                        Freezing Ease of use, nutrient retention 

                        Preparedness 

                        In case of emergencies and unforeseen events, having freeze-dried food stocked can bring peace of mind and much-needed nourishment. 

                        Emergency Food Supply Planning 

                        Having a stock of freeze-dried food ensures you have access to nutritious meals during emergencies. That’s even without electricity or fresh food sources. 

                        Freeze-dried food for Camping and Trekking 

                        Pack lightweight, easy-to-cook freeze-dried meals for outdoor trips like camping and trekking. Their long shelf life and handy packaging make them an excellent choice. 

                        Combining Preservation Methods for Long-Term Storage 

                        For maximum preparedness and a diverse food supply, consider using multiple preservation methods. These include freeze-drying, dehydrating, and canning. 

                        Conclusion 

                        Freeze drying is a flexible food preservation method. It offers many benefits for regular use and emergency preparedness. With an understanding of the different ways and the pros and cons, you can decide whether buying a home freeze dryer is the right choice for you. If so, the benefit of having a lasting, nutritious food supply can give valuable peace of mind and tasty meal options for many years. 

                        Consider your intended use, expected storage outcomes, and available resources to decide which preservation methods will add diversity, quality, and value to your food supply for daily use and long-term storage. Whether it’s an emergency or a camping trip, freeze-dried food is a great way to always have a taste of home and the nutrition you need. 

                        Frequently Asked Questions (FAQ) 

                        How does freeze-drying work? 

                        Freeze drying freezes food and then removes moisture through sublimation. This method is said to retain the food’s original texture, flavor, and nutritional value. It extends the shelf life without the need for a fridge. 

                        What is the difference between freeze-dried and dehydrated food?

                        While both methods extract moisture from food to extend shelf life, freeze-drying keeps the shape, size, and texture of the original food item when rehydrated. Unfortunately, dehydrated food often loses its form and feel during drying. This makes it harder to rehydrate and enjoy. 

                        How long does freeze-dried food last? 

                        If stored right, freeze-dried food can last up to 25 years. This makes it perfect for long-term storage and emergency food supplies. 

                        Where can I buy freeze-dried food? 

                        You can get freeze-dried food from online retailers, specialty food stores, outdoor and camping stores, and some local grocery stores. You might consider investing in a home freeze-dryer to produce your own freeze-dried food. 

                        Can I freeze-dry food without a machine? 

                        Yes, it is possible to freeze-dry your food without a machine using methods such as a home freezer, dry ice, or a vacuum chamber. However, results may vary, and these methods may not produce the same quality and efficiency as a dedicated home freeze-dryer. Always follow the necessary precautions while handling and using dry ice for freeze-drying of food. 

                        References: 

                        1. National Center for Biotechnology Information (NCBI). The Freeze-Drying of Foods—The Characteristic of the Process Course and the Effect of Its Parameters on the Physical Properties of Food Materials [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7603155 
                        1. National Center for Biotechnology Information (NCBI). The Impact of Freeze-Drying Conditions on the Physico-Chemical Properties and Bioactive Compounds of a Freeze-Dried Orange Puree [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7022254 
                        1. National Center for Biotechnology Information (NCBI). Freeze-Drying of Plant-Based Foods [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7022747 
                        1. PubMed. Performance of Drying Technologies to Ensure Microbial Safety of Dried Fruits and Vegetables [Internet]. [cited 2023 Sep 19]. Available from: https://pubmed.ncbi.nlm.nih.gov/33401832 
                        1. National Center for Biotechnology Information (NCBI). Shelf-life kinetic model for freeze-dried oranges using sensory analysis and luminance determination [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC6133870 
                        1. PubMed. Effect of heat- and freeze-drying treatments on phytochemical content and fatty acid profile of alfalfa and flax sprouts [Internet]. [cited 2023 Sep 19]. Available from: https://pubmed.ncbi.nlm.nih.gov/30729526 
                        1. National Center for Biotechnology Information (NCBI). Design of Healthy Snack Based on Kiwifruit [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7397248 
                        1. PubMed. A Review on Free Radicals and Antioxidants [Internet]. [cited 2023 Sep 19]. Available from: https://pubmed.ncbi.nlm.nih.gov/29952268 
                        1. National Center for Biotechnology Information (NCBI). Stability of Vitamins B 1 , B 2 , B 6 and E in a Fortified Military Freeze-Dried Meal During Extended Storage [Internet]. [cited 2023 Sep 19]. Available from: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7022620 

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